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Tesla CoilA Hand Held Tesla Coil 
Battery Powered 'Plasma Gun'

The design for this Tesla Coil is based on the larger battery powered DIY Tesla Coil project but with the aim of getting a much smaller and portable device. A Power Pulse Modulator circuit is used to drive two small high voltage ignition coils wired together in an 'anti-parralel' configuration. The output is rectified and used to charge the tank capacitor of a small spark gap Tesla Coil.


 WARNING: This project uses dangerous high voltages!


Tesla coil Plasma Gun


 This project is quite old now. Check out the new, more powerful DIY Plasma Gun!


The device is packed into the casing of chepo cordless drill from a DIY store. This drill used an 18V battery and comes with a charger which made it ideal for the project. The ignition coil driver circuit used takes a direct 12V - 30V input which is connected using the original switch from the drill.

Output From the Gun


This video clip shows the plasma gun causing a nearby light bulb to light up as if it were a plasma globe.

The high frequency, high voltage from the plasma gun causes the Argon gas in the light bulb to become ionized. This creates streamers that are attracted to the fingers holding it.

The device draws about 6 amps from a well charged 12 V battery which makes the total power consumption to around 72 watts. Unfortunately this low power means the plasma arcs will be limited in size, but since it is hand held that's probably a good thing. The typical length of the output arcs is between 5 and 7cm.

Hand Held Tesla Coil

Such a small Tesla Coil inherently has quite a high resonant frequency which in this case is about 500 kHz. This frequency is too high to feel as electric shock but when being zapped you can feel the low frequency component of the spark gap firing rate.

Mini Tesla Coil Schematic


PWM-OCXI Drive Circuit  
SW1 Trigger Switch  
Spark Coil 1 & 2 Small Ignition Coils  
D1 20kV Diode x 4  
C1 1nF 15kV  
C2 2nF 15kV  
C3 Topload Sphere  
L1 RF Choke 10uH  
L2 RF Choke 10uH  
L3 TC Primary Coil  
L4 TC Secondary Coil  
Input Voltage 12 VDC  
Power Consumption 75W Max  
Max Arc Length

5cm (in air)
7cm (with gas)

Output Voltage (approx) 50kV  
Primary Transformer 2 x small ignition coils < 20kV  
Spark Gap Sealed Static gap. ~4mm  
Primary Turns
Primary Diameter
Primary Inductance
70 mm
1 uH
Secondary Turns
Secondary Height
Secondary Diameter
Secondary Inductance
Secondary Resistance
135 mm
26 mm
900 uH
10 ohms
Topload 32 mm Sphere  
Special Features

Hand Held
Battery Powered
Trigger Activated
Plasma / Flame discharge



The main driving circuit is a type of pulse width modulation circuit with protection against high voltage spikes. It is adjusted to get the maximum output from the two ignition coils.

The two ignition coils were stripped of the casing in order to reduce the overall size and allow access to the internal wiring. The inputs are wired in an anti-parallel arrangement to help keep the charging voltage high when under load.

The HV outputs of the spark coils are connected to a rectifier (D1) made from four HV diodes potted in epoxy resin. Connected to this is a small smoothing capacitor (C1) which helps to reduce the ripple in the HV DC output. The tank capacitor (C2) is charged from the HV DC supply via two RF chokes (inductors L1 & L2) which serve to prevent the RF oscillations of the TC primary circuit from interfering with the rest of the circuit.

The previous battery powered tesla coil design needed to be well connected to a good RF ground such as a metal rod in the earth. Without this the output would be limited and the driver circuit would be prone to failure.

Copper grounding pad on handleWith this mini tesla coil the RF ground connection is made by connecting it to a copper pad on the handle.

The body of the person holding the device is used as the RF ground and the large area of copper ensures the energy is spread out to prevent RF burns.

In most Tesla Coils this would not be safe at all but this device is very low power so there is little risk of electric shock. The RF its self probably isn't too healthy though!

The TC part (Tesla Coil) uses the common single static spark gap and flat primary design for simplicity and size. The primary coil is closely wound around the base of the secondary with several layers of insulation tape preventing flashover.






Plasma Gun

The topload sphere is made from a metal draw handle which has been drilled to allow gas to be ejected from the end. A pipe from this sphere runs down the inside of the secondary and to the back of the handle where it can be connected to a gas supply.


 Using noble gasses such as Argon or Neon will cause the output arcs to be forced along the flow of gas. This allows the plasma to be directed in a straight line from the tip of the plasma gun. It is also possible to use butane gas which makes this thing into some kind of flamethrower - plasma gun hybrid. The electricity is conducted along the flame from its tip. You can see photos of this effect on our plasma page.

Wirless Plasma Globe

Apart from making cool arcs of plasma, this device even transmits wireless electrical power. It can light bulbs and fluorescent lights just from being nearby.

The interference created by this wireless energy can cause all sorts of electronic devices to switch on and off or start behaving erratically. This is because the energy is causing tiny currents to be induced in the tracks and wires in the devices. If a simple circuit had a matching resonant frequency to that of the plasma gun, it would be possible to collect the wireless energy from a greater distance.


Firing Argon from the Tip

There are several improvements that could be made on this design which could result in a greater power throughput and therefore bigger arcs.


The spark gap is just a single gap which has been seal inside a plastic case for safety and size. This sort of switching will have poor performance due to quenching difficulties and oxide buildup. A solid state version would be better but it would likely be larger and considerably more expensive.
A larger topload would allow for larger breakouts, but it would also need more primary capacitance. The secondary coil is also rather long relative to its width. Ideally this would be shorter and wider.

In conclusion this was a fun project and we hope you find this information useful and interesting.

Comments and questions for DIY Plasma Gun

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